What is SMT Electronic Components PCB Assembly Service ?
SMT (Surface Mount Technology) electronic component PCB assembly
services is the process of assembling electronic components onto a
printed circuit board (PCB) using surface mount technology. This
process involves placing electronic components directly on the PCB
surface, rather than inserting through-hole components into
pre-drilled holes on the board.
SMT assembly services typically include the following steps:
- Solder paste application: The stencil is used to apply solder paste
to the PCB, and the solder paste acts as an adhesive during the
soldering process, holding the components in place.
- Component placement: Use automated machines or pick-and-place
robots to accurately place electronic components on the PCB
according to design specifications.
- Reflow soldering: The PCB with components and solder paste passes
through a reflow oven, where the solder paste melts to form a
permanent connection between the components and the PCB.
- Inspection and Testing: Check the assembled PCB for any defects or
soldering issues, then test to ensure proper functionality.
SMT assembly services are widely used in the electronics industry
for manufacturing various electronic devices, including consumer
electronics, medical equipment, automotive electronics, etc. It has
the advantages of higher component density, smaller PCB size and
higher manufacturing efficiency.
SMT Electronic Components PCB Assembly Service Cost
The cost of SMT Electronic Components PCB Assembly Service can vary
depending on several factors, including the complexity of the PCB
design, the type and quantity of electronic components, the size of
the PCB, and the level of automation involved in the assembly
process. Additionally, factors such as the required level of
quality control, testing, and inspection can also impact the
overall cost.
Some of the cost factors to consider for SMT assembly services
include:
PCB design complexity: More complex PCB designs with a higher
number of components, smaller form factors, and intricate layouts
may require more time and precision during the assembly process,
which can impact the cost.
Component sourcing: The cost of electronic components themselves
can significantly impact the overall assembly cost. Some components
may be more expensive or harder to source, which can affect the
total cost of assembly.
Assembly volume: The quantity of PCBs being assembled can impact
the cost, as larger volumes may allow for economies of scale and
lower per-unit assembly costs.
Quality control and testing: Higher levels of quality control,
testing, and inspection may add to the overall cost but can ensure
the reliability and functionality of the assembled PCBs.
Turnaround time: Expedited or quick-turn assembly services may come
at a premium compared to standard lead times.
It’s important to work with a reputable PCB assembly service
provider to obtain a detailed quote based on the specific
requirements of your project. Providing detailed information about
the PCB design, component specifications, assembly volume, and any
special requirements will help in obtaining an accurate cost
estimate for the SMT assembly service.
SMT Electronic Components PCB Assembly Service Capability
Our company has strong SMT (Surface Mount Technology) PCB assembly
capabilities, using advanced automation equipment and a highly
skilled team to assemble electronic components onto the PCB surface
efficiently and accurately. With rich experience, we are capable of
meeting high-density and high-performance circuit board
requirements, providing customers with reliable and high-quality
SMT PCB assembly solutions.
| Item | Capability |
| Parts procurement | Full Turnkey, Partial Turnkey, and Kitted |
| Assembly Types | Surface Mount (SMT), Through-hole, Mixed Technology, Single and
double-sided SMT/PTH. |
| Inspection | X-ray analysis, AOI,ICT etc |
| PCB process | Lead-free tin spray |
| PCB layers | Single layer, Multi layers |
| Material | High TG FR4 |
| Lead time | Prototype: 1-2weeks. Mass order: 2-3weeks |
| PCB Finish | HASL, Electrolytic gold, Electroless gold, Electroless silver,
Immersion gold, Immersion gold, Immersion tin, and OSP. |
| Component package | Cut Tape,Tube,Reels,Loose Parts |
| SMT pcb assembly certification | IATF16949 /ROHS/ISO9001 |
| Application areas | Auto,Industrial,Medical,Comsumer,LED |
| Design file format | Gerber RS-27, 274D, Eagle and Auto CAD's DXF, DWG, BOM, and Pick
and place file |
SMT Electronic Components PCB Assembly Technical Support and Services
We offer complete turnkey PCB assembly services and technical
support, including:
- Full design and assembly services
- Full suite of testing services
- Design for manufacturability (DFM) review
- Component selection and sourcing
- In-circuit, functional and environmental testing
- Complete quality assurance
- Post-assembly processing
- On-time delivery
Our team of experts works with you to ensure that your PCB assembly
project is done correctly from start to finish. We have the
experience and knowledge to provide you with the best solutions for
your needs.
Reliable PCBA Manufacturer SMT Electronic Components PCB Assembly
Service
Our company established in 2004, has become a trusted name in the
EMS industry, strategically located in Huizhou, Guangdong province,
near the bustling hub of Shenzhen.
With a landscape of 20,000 square meters, our facilities are
equipped to cater to a diverse range of customers across various
sectors, from consumer electronics to medical devices, automotive
components, industrial equipment, power systems, new energy
solutions, and communication devices.
Our comprehensive EMS/ODM/OEM services, including electronic system design, prototype development, PCB
manufacturing, assembly, and rigorous testing, ensure top-notch quality, competitive pricing, and punctual
delivery.
We have a strong electronic component supply chain, we can offer
competitive price for your BOM list.
we've implemented a complete MES (Manufacturing Execution System) covering raw material acceptance, SMT surface mounting, DIP plug-in, and stringent product functional testing.
This system allows real-time monitoring and data tracing of any
abnormal conditions during production, ensuring product integrity
and full process traceability.
Our monthly production capacity of 600 million points ensures
top-notch quality and timely delivery.
Service
We specialize in providing comprehensive EMS solutions to meet the
unique needs of our clients.
Here's a glimpse of the services we offer:
1.Electronic Components Supply.
2.PCB Manufacturing.
3.PCB Assembly.
4.Box Building.
We have a strong electronic component supply chain, we can offer
competitive price for your BOM list.
